Desktop four-column servo press: an efficient and precise industrial tool
In modern industrial manufacturing, with the continuous improvement of product quality and production efficiency requirements, traditional hydraulic presses have been unable to meet the needs of precision assembly and efficient production. As a new type of crimping equipment, the desktop four-column servo press has gradually become the preferred equipment in the industrial manufacturing field due to its significant advantages such as high precision, high efficiency, energy saving and environmental protection.
一、Technical principles and structural characteristics
The working principle of the desktop four-column servo press is mainly based on the high-precision ball screw transmission system driven by the servo motor. The servo motor achieves precise positioning of the indenter by precisely controlling its rotation angle. This positioning capability provides high-precision motion control for press-fitting operations. At the same time, the pressure sensor installed at the front end of the pressure head collects pressure data in real time, enabling full closed-loop pressure control during the entire pressing process.
In terms of structure, the desktop four-column servo press adopts a four-column structure. This structure bears uniform force, has high parallel accuracy, and can flexibly adjust the pressing stroke according to product requirements. The built-in two guide pillar system can be fine-tuned to achieve higher parallelism and control the even distribution of press-fitting forces. In addition, the stable four-column frame structure also enhances the overall rigidity of the equipment, ensuring stability and safety during the press-fitting process.
二、Performance advantages
1. High precision: The desktop four-column servo press adopts high-precision displacement sensor detection, mechanical limit, servo-adjusted limit distance, and high repeat positioning accuracy, up to ±0.01mm. This high-precision characteristic makes it have wide application value in precision parts forming, precision fixed process, precision fixed pressure process, etc.
2. High efficiency: The servo motor has high sensitivity and fast response, making the machine operation more user-friendly. The pressure, position, and speed can be set and adjusted arbitrarily on the computer screen. In fully automatic production mode, it can be used with automatic production lines, and the production cycle can be shortened by about 20% compared with traditional models.
3. Energy saving and environmental protection: Compared with traditional hydraulic presses, the desktop four-column servo press is driven by a servo motor. The motor does not rotate in standby mode, and the speed and power are variable during the pressing process, so it consumes less energy and makes less noise. In addition, it also cancels the hydraulic system of the traditional hydraulic press, significantly reducing the size of the equipment and making it more energy-saving and environmentally friendly.
4. Versatility: The desktop four-column servo press has multiple functions such as forging, stamping, assembly, assembly, pressing, forming, flanging, shallow drawing, etc., and is suitable for various crimping processes. At the same time, it can also control parameters such as penetration depth and penetration force through programs, making it easy to adjust and highly flexible.
三、Application fields
The desktop four-column servo press has broad application prospects in many fields. For example, in the precision assembly of automobile parts, it can ensure the accuracy and reliability of parts; in the precision assembly of electronic products, it can meet the precise crimping needs of tiny parts; in the precision assembly of core components in IT and photography technology It can ensure the stability and performance of the equipment; in addition, it can be used in precision pressure testing, imprinting, forming, shallow drawing, shaping and pressure assembly of metal or non-metal parts.
四、Selection suggestions
There are several factors to consider when selecting a benchtop four-column servo press. First of all, the appropriate configuration must be selected based on the required accuracy to ensure the stability and accuracy of the equipment; secondly, the appropriate structure type must be selected based on the product size and structure to meet production needs; finally, formal and capable Manufacturers to purchase to ensure equipment quality and service quality.
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