卓上4ポストプレス機

主な技術パラメータ

The servo press is a device driven by AC servo motor, which changes the rotary force to the vertical direction through high-precision ball screw, controls and manages the pressure by the pressure sensor loaded on the front of the driving part, controls and manages the speed position by the encoder, and applies pressure to the working object at the same time, so as to achieve the processing purpose.

It can control the pressure/stop position/drive speed/stop time at any time. It can realize the closed-loop control of the whole process of pressing force and pressing depth in the pressure assembly operation; The touch screen with friendly human-computer interface is intuitive and easy to operate. It is installed with a safety light curtain. If a hand reaches into the installation area during the installation process, the indenter will stop in situ to ensure safe operation.

Drawing Dimension

Dimensions of T-shaped groove on worktable

Main system configuration

Main interface of system software

The main interface includes interface jump button, data display and manual operation functions.
Management: including the backup, shutdown and login method selection of the jump interface scheme.
Settings: including the jump interface unit and system settings.
Zero: Clear the load indication data.
View: language setting and graphical interface selection.
Help: version information, maintenance cycle setting.
Test plan: edit the press mounting method.
Redo a batch: clear the current press mounting data.
Export data: export the original data of the current press mounting data.
Online: the board establishes communication with the program.
Force: real-time force monitoring.
Displacement: the stop position of the real-time press.
Maximum force: the maximum force generated in the process of pressing.
Manual control: automatic continuous descending and ascending, inching ascending and descending; Test the initial pressure.

Equipment features

1. High equipment accuracy: repetitive positioning accuracy ± 0.01mm, pressure accuracy 0.5% FS
2. The software is self-developed and easy to maintain.
3. Various pressing modes: optional pressure control and position control.
4. The system adopts a touch screen integrated controller, which can edit and save 10 sets of formula program schemes, display the current displacement-pressure curve in real time, and record 50 pieces of press-fitting result data online. After more than 50 pieces of data are stored, the old data will be automatically overwritten (note: the data will be automatically cleared after power failure). The equipment can expand and insert an external USB flash disk (within 8G, FA32 format) to save historical data. The data format is xx.xlsx
5. The software has the envelope function, which can set the product load range or displacement range according to the requirements. If the real-time data is not within the range, the equipment will alarm automatically.
6. The equipment is equipped with safety grating to ensure the safety of operators.
7. Realize accurate displacement and pressure control without hard limit and relying on precision tooling.
8. Online assembly quality management technology can detect defective products in real time.
9. According to the specific product requirements, specify the optimal pressing process.
10. Specific, complete and accurate operation process recording and analysis functions.
11. It can realize multi-purpose, flexible wiring and remote equipment management.
12. Multiple data formats are exported, EXCEL, WORD, and data can be easily imported into SPC and other data analysis systems.
13. Self-diagnosis and energy failure: in case of equipment failure, the servo press-fitting function displays error information and prompts for solutions, which is convenient to find and solve the problem quickly.
14. Multi-functional I/O communication interface: through this interface, communication with external devices can be realized, which is convenient for full automation integration.

The software sets multiple permission setting functions, such as administrator, operator and other permissions.

アプリケーション

1. 自動車のエンジン、トランスミッションシャフト、ステアリングギア等の精密圧入
2. 電子製品の精密圧入
3. 映像技術の核心部品を精密圧入
4. モーターベアリングの精密圧入の応用
5. バネ性能試験などの精密圧力検出
6. 自動組立ラインアプリケーション
7. 航空宇宙用コア部品の圧入用途
8. 医療工具・電動工具の組立・組立
9. その他、精密な加圧組立が必要な場合